Strategy for productivity improvement research the eight final
recommendations for productivity improvement are summed up as follows:
Strengthen work measurement and
methods improvements: Works study and industrial
engineering practices need to be strengthened in apparel factories. The
dependence on past time standards must give way to scientific work measurements
and method improvements. Factories could gradually wove towards a fully
developed industrial engineering department.
Initiate supervisor and manager
training: A
study of the factors associated with productivity levels clearly establishes
that the factory management must adopt modern practices to achieve higher
productivity.
Set up operations training
cell: It
is absolutely essential to start an in house operator training program for
skill as well as work culture, so that the operators are made aware of how to
achieve world- class performance
Strength quality system: It is important that factories
implement quality systems for the total organization. The aim should be to
eliminate rejects and to reduce repair levels substantially.
Strategic technology up grade: Technology
level has shown significant positive correlation with productivity. Factories
need to use more specialized machines in spreading, cutting, sewing, and
finishing areas. It is important that the factories draw up a strategic plan
for the technology up grading
Introduce productivity
measurement systems: After implementing the above
stated recommendations for productivity improvement, the factory should be
ready to implement productivity measurement and comparison systems. This will
help the factory to record, measure and communicate performance at different
levels as to provide data for internal and external benchmarking.
Strengthen production planning
and scheduling: As the management team is likely to
equipped with better techniques, operators are well trained and productivity
measurement systems are put in place, so that the factory can concentrate on
strengthening production planning and scheduling. The aim should be the maximum
utilization of productive resources of the factory.
Introduce
incentive scheme: The productivity
gains will not be sustainable if the workers and staff do not reap the benefits
of higher productivity. As the factories are likely to have already gained
substantially through implementation of the recommendation on productivity
measurement, it is the right time to draw up an incentive plan for the
workforce that encouraged higher performance and rewards it suitably.
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Source: Bheda, 2009 |