Showing posts with label Analyzing the production. Show all posts
Showing posts with label Analyzing the production. Show all posts

10/07/2020

Movement analysis

 

The study of schedule of a technological operation reveals the schedule that allows a shorter path of movement and optimal sequence of grips and movements in the operation. Better schedule and sequence lead to the increasing of labour productivity and better humanization in work, as well as better utilization of existing resources, shortening the total length of moving the objects of work, reducing the number of grips, shortening the duration of the operation.

Organizational model is different from the production technology and it can be made in a written form or acquired during a long series of repetitions, and it is caused by:

  • schedule in the workplace,
  • sequence of performing the task and
  • interdependence of performing the grips.

 The following rules are particularly important:

• workplace must have the optimal size,

• working conditions should correspond to standards,

• equipment should enable work in a standing or sitting position (employee elects)

• equipment should be located in the optimal zone is selected according to the frequency of handling,

• arrange the equipment to provide the optimal sequence of movements in the operation and

• arrange the equipment for supplying the workplace so that it should be optimal in relation to employees and inter phase transport.


3/23/2019

Organization analysis


The starting point for an organization review is an analysis of the existing circumstances, structure and processes of the organization and an assessment of the strategic issues that might affect it in the future.  

The external environment
The economic, market, competitive, social and legal matters that may affect the organization. Plans for product-market development will be significant.

The internal environment
The mission, values, organization climate, management style, technology and processes of the organization as they affect the way it functions and should be structured to carry out its function. Technological developments may be particularly important, as well as the introduction of new processes such as just-in-time or the development of an entirely new computer system.

Strategic issues and objectives
As a background to the study it is necessary to identify the strategic issues facing the organization and its objectives. These may be considered under such headings as growth, competition and market position and standing. Issues concerning the availability of the required human, financial and physical resources would also have to be considered.

Activities
Activity analysis establishes what work is done and what needs to be done in the organization to achieve its objectives within its environment. The analysis should cover what is and is not being done, who is doing it and where, and how much is being done. An answer is necessary to the key questions: are all the activities required properly catered for? Are there any unnecessary activities being carried out, i.e. those that do not need to be done at all or those that could be conducted more economically and efficiently  by external contractors or providers?

Structure
The analysis of structure covers how activities are grouped together, the number of levels in the hierarchy, the extent to which authority is decentralized to divisions and strategic business units, where functions such as finance, HR and research and development are placed in the structure and the relationships that exist between different units and functions (with particular attention being given to the way in which they communicate and cooperate with one another). Attention would be paid to such issues as the logic of the way in which activities are grouped and decentralized, the span of control of managers, any overlap between functions or gaps leading to the neglect of certain activities, and the existence of unnecessary departments, units, functions or layers of management.




2/07/2019

Physiological conditions



When the requirements of work are such that a man can overcome them by making an effort, the functional ability of his body and his health are not endangered and there is ergonomic balance. In that sense, the physiology of work deals with:
Defining the workload;
Defining the requirements of work;
Studying human physiological abilities and the size of physiological effort he can make in order to respond to the requirements of work.

(1) Defining the workload

Performing each work is a kind of a burden for the body. The type, intensity and duration of the load depend on the work. Physiological workloads should be such that the body can respond to them through physiological functions, i.e. to maintain homeostasis when working. The load that can not be overcome leads to disorders of homeostasis (the balance in the body is lost) which is an overload that causes fatigue. In case of further increasing the intensity of overload, there is a pathological response of the body, i.e. fatigue. 
Loads can be physical, mental and sensory.

Physical work (the work of skeletal muscles) is a major cause of physical load because of work. Physical work means the work that a man does while overcoming the burden and resistance. Physical work can be dynamic and static work.

(2) Defining the requirements of work

Requirements of work define what the workload and adverse effects require from the organism of workers and can be the following:
- Requests for certain functions of the organism. In addition to general health conditions, the work requires some particularly preserved functions of organs and systems or some particularly preserved or marked morphological features of a man
- Requests for certain age limits of a worker. Depending on the age, some functions are established, some are changed, some disappear or are reduced, so that the same work shall not place the same demands on quite young, middle-aged or older workers
- Requests for a specific sex of a worker. These requirements are not common, and are based on specific differences in the physiology of female and male body

(3) Size of physiological effort

A man must make an effort in order to deal with the load imposed by a certain work. The analysis of work can specify which functions of the body will be exposed to the influence of that work. So the individual workplace should always be analysed, not the occupation.

The bigger the load is, the bigger the effort is, although not all the people make the same effort to deal with the same load. In determining the effort, the following has to be determined:
- the limit of physiological strain at rest,
- the level of physiological response to  work impact, and
- the boundary between physiological and pathological responses.




Read more: ERGONOMICS IN THE GARMENT INDUSTRY

11/12/2018

INTERNATIONAL ERGO-FRIENDLY



Be one step ahead of the others ...
Increase your target group with an additional value by the ERGO-FRIENDLY Certificate.
Ergonomic muscle-bone disorders are the fastest growing among all the categories of diseases. They account for 56% of all diseases, and 90% of the population have frequent spinal problems. Show your customers that you take care of their back, shoulders, neck, ankles ...
Call our team to make a short ergonomic assessment. In order to obtain a certificate it is necessary that the equipment, the interior of your hotel (restaurant, cafe) or your product meet at least 50% of the ergonomic principles and standards.




What are the benefits?

- The analysis was carried out by a neutral expert team of ergonomists.
- The certificate is a valuable instrument for increasing your customers' loyalty. It shows that you care about their health.
- You distinguish yourself from the competition.
- You get new customers in a new way.


Contact Information

INTERNATIONAL ERGO-FRIENDLY
SE-ERGO

Email: ergofriendlyinternacional@gmail.com 
agencijaseergo@gmail.com

2/23/2018

Industrial Cutting of Textile Materials




Industrial Cutting of Textile Materials

Ineta Vilumsone-Nemes

Assistant professor at the University of Novi Sad





Industrial Cutting of Textile Materials, Second Edition, is a comprehensive guide to cutting room operations, offering step-by-step information on processes, technologies and best practice. This new edition is updated to present the latest advances in automated cutting technology, including advanced spreading methods and machines, advanced knife cutting systems, and pattern matching methods processing garment, home and technical textiles. Drawing on her extensive practical experience, the author begins by reviewing initial steps, such as unloading, sorting and quality control of materials, before discussing subsequent operations, including lay planning and marker making, manual and automated spreading and cutting, fusing of cut components, and final work operations such as sorting cut components for further joining. 


The book also covers manual and advanced automated marker making, spreading and cutting methods for more intricate fabrics, such as striped fabrics and fabrics with check, motif and border patterns, narrow lace and fabrics with pile.

With essential information on cutting room operations and best practice, this book provides engineers, technologists and managers with the knowledge they need to maximize accuracy and efficiency, to control production processes effectively, and to improve product quality. The book also enables academics and students engaged in the field of textile and clothing technology to gain a solid understanding of cutting room procedures.






10/19/2017

Mapping of Textile Industry in the Western Balkans Region



Workshop “Industrial Relations” and “Case Studies on Collective Agreements” in Specific Sectors – Telecommunications & Textile, 11-13 October 2017, Belgrade, Serbia 







9/18/2017

International ERGO-FRIENDLY membership



Be one step ahead of the others ...

Increase your target group with an additional value by the International ERGO-FRIENDLY membership.

Membership fee for the first 6 months is free. 

What are the benefits?
- By obtaining ergonomic analysis and certificate you become an International ERGO-FRIENDLY member and you have the right to use the logo in your own marketing purposes.
- The membership is a valuable instrument for increasing your customer loyalty. It shows that you care about their health.
- You distinguish yourself from the competition.
- You get new customer in a new way.

Or increase your target group with an additional value by the ERGO-FRIENDLY Certificate.

Ergonomic muscle-bone disorders are the fastest growing among all the categories of diseases. They account for 56% of all diseases, and 90% of the population have frequent spinal problems. Show your customers that you take care of their back, shoulders, neck, ankles ...




8/17/2017

Garment quality



In order to reach the exact JIT/lean and Quick Response System in today’s garment production, when planning and specification of quality control garment it is necessary to determine its purpose in accordance with the requirements of customers, to specify the characteristics of products and qualitative values. Quality is the source of rationalization, profitability, competition means, factor of productivity and a precondition for security and creating new jobs.

In dealing with garments it is necessary to satisfy the individual tastes of buyers, design and fashion trends, ensuring individuality and resolve issues of durability, endurance and comfort, because creating a successful fashion mark trade and reputation in the market is based on the quality of garment.
The quality of each clothing production requires:
1. product quality,
2. quality of materials,
3. quality of process
- quality of market research,
- quality of design
- quality of procurement of materials
- production quality and
- quality of sales.


Quality of production and material is defined by national standards and the contracts of sale. According to the ISO definition of quality is: "Quality is the set of all the properties and characteristics of products or services related to the ability to meet the established or indirectly expressed needs."

A good example is AQL BD Quality Inspection Center is a professional Bangladesh Third Party Inspection center in Bangladesh. They offering to customer Quality Control to Container Loading Supervision service. They have qualified quality and very experience inspectors and technical team which careful quality inspection at different stages of production can help find most of the quality problems of products, thus you can always know the production status and request to correct the problems at factory even when you are far away from Bangladesh. They can always finish one order inspection within one work day and present the detailed report to you within 24 hours after inspection.

AQL BD a faithfully international reliable quality ready-made garments buying house, and one of the well established and reputed registered buying solutions agent in Bangladesh, sourcing varieties of products, developing, producing, monitoring, controlling quality & timely service as per our customers’ requirements within the reasonable prices.

AQL BD apparel solution: From sketching to making your design a reality full package pattern, design and sampling making services is a great way to get you started when your budget is limited and need to have a full technical team working for you. They apparel solution Center is design and sampling making services include: Fashion consulting, Fashion design, Pattern Making, Pattern Grading, Marker Copies, Computer Marker Yields, Garment Measuring chart making, flat sketching, Sample Cutting, Sample sewing and others apparel solution services.


See more:    http://www.aqlbd.com/


6/30/2017

Ergonomic design by e-mail




At your request SE-ERGO ergonomic design by e-mail.

Jobs / mobile offices / housework / gardening ... wherever you are ...

Send a photo of your workplace - and you will receive an email with an analysis and recommendation for ergonomic positions and postures.

Quickly and efficiently - time is money! Money invested in ergonomics returns multiple times ...







2/26/2017

SE-ERGO


CONSULTING AGENCY 

AGENCIJA ZA KONSULTANTSKE USLUGE

Services


  • Ergonomic design of the workplace
  • Lectures
  • Seminars
  • Consultation
  • Training
  • Posters (ergonomic advice)

Focus

Our focus is "smart work" and optimization of workplaces with lean system!

CONTACT US FOR THE BEST SOLUTION FOR YOU AND YOUR WORKPLACE

email: agencijaseergo@gmail.com


8/29/2015

STANDARDIZATION OF WORK

Standardization of work is a sensitive area of management activity, so mistakes are very common to occur. The risk of error is twofold: if the standards are set too low and if they are set high. In both cases the work efficiency is being lost.

Standardization of work and determining of standards are carried out through seven steps:

6/05/2015

Book Garment Manufacturing Technology

New book Garment Manufacturing Technology


Chapter "Sewing, stitches and seams" by Colovic Gordana




4/21/2015

Fashion and Development in the Garment Industry


Fashion industry is a multimillion industry. Garment industry is divided into the production of clothes and fashion products. It is focused on achieving optimal results concerning supplies, preparation, production and distribution of fashion products. It is characterized by development of fashion trends, brands, development of distributive network and stores and optimization of logistics from production to retail stores.

Technical-technological development in the last forty years enabled garment industry to implement new methods and procedures and increase productivity while using new textiles and knitting. On that way the industry keeps up with more complex wishes of consumers, demands and fashion trends in the world. The most important tone concerning the rate of growth, design, fashion, utilization and size of assortment is given by centers of large consumption, i.e. the richest countries.

Dear colleagues, share your research and knowledge with us in Journal of Textile Science and Engineering - Special Issue Title: “Fashion and Development in the Garment Industry”!




10/30/2014

Garment industry

Research Interest


Technology of garment manufacturing, Flexible manufacturing, Lean systems, Ergonomics, Marketing management for garment industry, Public relations, Strategic management for fashion industry...

4/23/2014

Risk Analysis


In order to understand these terms: risk management and risk management system, it is necessary first to define the concepts related to the risks. Risk is defined as calculation forecast emergence of negative events (hazards) that cause loss or calculation forecast emergence of positive events (opportunities/chances), which bring us benefits.
Risk is a condition in which there is a possibility of negative deviations from the desired outcomes that we expect or hope will happen. In terms of business, risk is an unfulfillment of desired business objectives and it must include threats and opportunities from the environment that can potentially contribute to the growth and development of the PBS, but prevent development, and thus endanger the very survival of a PBS. The risk, in the broadest sense, is a particular danger, uncertainty, loss, or the uncertain future event that may have unintended consequences. The concept of risk comprises three elements:
• The perception that something might happen.
• Probability that something happens.
• The consequences of what might happen.

4/13/2014

Kind of Wastes


According to David Magee and Liker different kinds of wastes in a process can be categorized in following categories. These wastes reduce production efficiency, quality of work as well as increase production lead time:

1. Overproduction – Producing items more than required at given point of time i.e. producing items without actual orders creating the excess of inventories which needs excess staffs, storage area as well as transportation, etc.

2. Waiting time – Workers waiting for raw material, the machine or information. is known as waiting and is the waste of productive time. The waiting can occur in various ways for example; due to unmatched worker/machine performance, machine breakdowns, lack of work knowledge, stock outs, etc.

3. Unnecessary Transport – Carrying of work in process (WIP) a long distance, insufficient transport, moving material from one place to another place is known as the unnecessary transport.

10/15/2013

Scheduling


The daily production of clothing deals with many work orders, so it is necessary to complete scheduling. Scheduling means determining the order of carrying out jobs. Priorities can be determined on the basis of several rules:

- FIFO (first-in, first-out),
- LIFO (last-in, first-out),
- DDATE (earliest due date) - which product must be made first,
- CUSTPR (highest customer priority) – first the product for priority customers,
- SETUP (similar setup) - first the similar products which require a minimum setting of machines,
- SPT (shortest processing time) - priority for products that last for the shortest period,
- LPT (Longest Processing Time) – priority for products that last for the longest period.